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Manufacturing Facilities
Crude and Vacuum Distillation Units | ||
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The Atmospheric, Vacuum Distillation Units and Naphtha Splitter Unit designed by M/s Engineers India Ltd., are heat integrated, using Pinch Technology to achieve high-energy efficiency, thereby reducing Fuel Oil consumption and in turn reducing air emissions. |
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Hydrocracker Units | ||
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The Hydrocracker Units produce high quality Sulphur free Diesel and ATF. The Plant is designed for 100 percent conversion of low value Vacuum Gas Oils to lighter, low Sulphur valuable products. |
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Soaker Visbreakers (Technology Shell/ABB Lummus, Holland) | ||
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Shell Soaker Visbreaker technology under the Licence of ABB Lummus, Holland, has been adopted to upgrade heavy vacuum residue to Gas, Naphtha and Gas Oil. This is the first Unit in India to have Vacuum Flash column producing Vacuum Gas Oil, that is used for supplementing the feed stock to Hydrocracker Unit and extracting maximum value from short residue. |
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Platforming Units (technology UOP , USA) | ||
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The Continuous Catalytic Regeneration Platforming Unit (CCR), a State-of-the-Art Unit, produces Lead free, high Octane Motor Spirit (Petrol). Hydrogen produced as a by-product is used in the Hydrocracker Unit. The other by-product is LPG. |
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Merox (technology UOP , USA) | ||
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LPG Merox Unit reduces the Sulphur content in LPG. The kerosene Merox Unit converts mercaptans to disulphide. |
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Hydrogen (Technology KTI , Holland) | ||
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The Hydrogen Plant designed by M/s KTI, Holland, produces Hydrogen by Steam Reforming of Naphtha. Hydrogen purity of 99.9 percent is achieved through the UOP Pressure Swing Adsorption (PSA) Unit. |
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Bitumen (Technology M/s Porner, Austria) | ||
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This Unit employs the highly efficient Biturox process given by M/s Porner, Austria to produce various grades of asphalt. |
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Captive Power Plant | ||
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Captive Power Plant of 118.5 MW capacity for Phase I and II. CAPACITY(MW) |
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Other support facilities:
- Oil Jetty to receive Crude Oil and dispatch Petroleum products by ocean tankers.
- Raw Water line, 43 kms long from river Netravathi.
- Well equipped laboratory
- Blast proof centralized Control Room
- DCS based Control Room for all Process Units and offsites.
- 75 Storage Tanks including 4 Horton Spheres.















